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VCI Anti-rust Film(Blue)

Parameter Specification
Product Name VCI Antirust Film / VCI Protective Film
Available Forms Roll film, Sheet film, Gusseted bags, Ziplock bags, Shrink film
Standard Thickness 0.05mm ~ 0.50mm (50μm ~ 500μm). The recommended standard thickness is 0.10mm (100μm).
Standard Width 40mm ~ 2100mm (can be customized)
Common Colors Transparent, Blue, Green (customizable)
Protection Period Over 2 years (under standard and sealed conditions)
Shelf Life 12 months from the production date (store in a sealed, cool, and dry place)
Certifications Complies with RoHS directive, SGS certified, Meets MIL-PRF-22019D standard

Product Overview

VCI Anti-Rust Film is a high-tech packaging solution combining polymer materials with VCI (Vapor Corrosion Inhibitor) technology. The PE resin and VCI masterbatch are co-extruded to form a film that protects metal surfaces. VCI molecules sublimate and form an invisible protective layer, blocking moisture and oxygen.

This film provides up to 2 years of rust protection and works with a wide range of metals, including steel, iron, copper, aluminum, and their alloys.

Key Features & Advantages

Dual Protective Mechanism

The film provides both vapor-phase and contact protection, covering complex geometries and hard-to-reach areas.

Ready-to-Use & Clean

Metal items can be used immediately after unwrapping. There is no need for cleaning or degreasing, saving time and labor costs.

Excellent Barrier Properties

The film offers water and moisture resistance, making it suitable for harsh environments, such as maritime shipping.

Environmentally Friendly & Safe

The VCI film is non-toxic, safe for users, and recyclable. It meets international environmental regulations.

Transparent & Identifiable

The clear material allows visual inspection of contents without opening the package.

Strong & Scalable

The film seals easily with heat, allowing secure packaging. It can also be printed to display branding or handling instructions.

Applications

VCI Anti-Rust Film protects metal parts in multiple industries:

Applicable Metals:

  • Ferrous Metals: Steel, Alloy Steel, Cast Iron

  • Non-Ferrous Metals: Copper, Brass, Bronze, Aluminum

  • Surface-Treated Metals: Galvanized steel, Chromium, Cadmium, Nickel, Tin, and plated metals

Industry Applications:

  • Automotive: Engine parts, vehicle components

  • Machinery & Hardware: Bearings, valves, precision machinery parts, cutting tools

  • Electronics & Electricals: Circuit boards, micro-motors, instruments (use anti-static variants for electronics)

  • Heavy Equipment & Aerospace: Ship and aircraft components, large equipment packaging

  • Military: Military equipment packaging meeting strict standards

Frequently Asked Questions (FAQ)

How does the film work?
VCI compounds vaporize at room temperature, filling the air space. They condense to form an invisible protective layer on all exposed metal surfaces, preventing corrosion.

Is the film safe to touch?
Yes, it is non-toxic and safe for skin contact. For best protection, wear clean gloves to prevent contamination from sweat or oils.

Can I use this film for all metals?
It works for most metals and alloys. For metals with high zinc, lead, magnesium, or certain non-ferrous metals, consult our technical team for guidance.

What is the shelf life?
12 months from manufacture if stored in sealed packaging in a cool, dry, dark place.

Recommended film thickness?
0.10 mm (100 microns) is standard. Thicker films are available for heavy-duty or long-term storage.

How should I package items for best protection?

  1. Clean and dry metal items.

  2. Wrap completely with the VCI side facing the metal.

  3. Seal tightly using heat or tape to create a semi-enclosed environment.

  4. Protect sharp edges with caps or additional layers to avoid punctures.

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